Industries
Defence
Hybrid Composites supports Australia’s defence industry through the design and manufacture of composite components, tooling, and assemblies for maritime and autonomous systems.
Scope
- Composite structures and housings for marine and land platforms
- CNC-machined tooling for panels and hull components
- Resin-infused and vacuum-bagged carbon, glass, and aramid fibre laminates
- Controlled temperature curing and post-cure ovens
- Assembly and surface finishing to specification
Quality & Compliance
- ISO 9001, 14001 & 45001 Quality Management System (audit scheduled November 2025)
- Defence Industry Security Program (DISP) membership in progress
- Full material traceability and process documentation
- Controlled facility access and secure data management
Marine
Capabilities
- Carbon fibre, E-glass, and aramid composite structures
– Hull, deck, and superstructure components - CNC-machined plugs, moulds, and tooling
- Resin infusion, vacuum bagging, and pre-preg processes
- Assembly, bonding, and finishing to specification
Facility
- 1,100 m² composite manufacturing facility
- Temperature-controlled composite layup room
- 4-axis CNC router (1,300 × 2,500 × 600 mm)
- 3-axis CNC router (2,500 × 1,200 mm)
- Fully equipped joinery and finishing shop
Experience
Our team combines advanced composite knowledge with a background in high-performance and America’s Cup–level boatbuilding. We have proven experience in commercial and defence marine applications requiring precision and reliability.
Motorsport
Hybrid Composites supplies precision composite parts for motorsport and performance vehicles where weight, strength, and consistency are critical.
Capabilities
- Material and process development for next-generation composites
- Structural design and simulation for strength and weight optimisation
- Prototype validation and destructive/non-destructive testing
- Reverse engineering and scanning for data-driven improvements
- Collaborative projects with universities, OEMs, and defence partners
Experience
Our team brings high-performance composite experience from marine and racing environments, translating proven design and manufacturing methods into motorsport applications that demand precision and reliability.
Aerospace
Hybrid Composites supports the aerospace and UAV industries through the manufacture of lightweight, high-strength composite components engineered for precision and repeatability. Our in-house design, CNC machining, and advanced lamination processes ensure each part meets strict dimensional and performance requirements for flight and ground-testing applications.
Capabilities
- Structural panels, fairings, housings, and aerodynamic surfaces
- Carbon fibre, aramid (Kevlar), and hybrid fibre laminates
- Pre-preg, vacuum-bagged, and resin-infused manufacturing processes
- CNC-machined tooling and high-precision trimming of cured components
- Lightweight, impact-resistant assemblies for UAVs and aerospace platforms
Quality & Process Control
- Process documentation, batch traceability, and inspection records
- Controlled curing environments and post-cure ovens
- Engineering support for weight optimisation and strength validation
- Collaboration with aerospace engineers and R&D partners for prototype and low-volume production
Experience
Hybrid Composites brings proven expertise in advanced composite manufacturing from high-performance marine and defence sectors, now applied to the stringent tolerances and material demands of aerospace projects. Our integrated processes enable rapid prototype-to-production transition, supporting innovation in unmanned, rotary, and fixed-wing platforms.
Mining
Capabilities
- Structural panels, housings, and protective enclosures
- High-wear and chemical-resistant composite components
- Custom tooling, jigs, and moulds for industrial production
- CNC machining and precision finishing for dimensional accuracy
- Integration of hybrid fibre systems for impact and fatigue resistance
Benefits
- Weight reduction for improved transport and handling efficiency
- Extended component lifespan with minimal maintenance
- Electrical and thermal insulation properties ideal for harsh or remote conditions
- Adaptable design and manufacturing for custom industrial solutions
Experience
Our expertise in composite engineering for defence and marine applications directly translates to mining environments where strength, reliability, and resistance to corrosion are vital. We work with OEMs and engineering partners to produce fit-for-purpose composite solutions that improve performance and operational uptime.
